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Electric Vehicle Infrastructure Planning

  • Writer: Tyler Sangster
    Tyler Sangster
  • Mar 5, 2023
  • 7 min read

Understanding the Electric Vehicle Landscape in Atlantic Canada

The transition to electric vehicles represents one of the most significant shifts in transportation infrastructure since the advent of the automobile. For Atlantic Canada, this transition presents unique challenges and opportunities that require careful engineering consideration. With Nova Scotia's commitment to achieving net-zero emissions by 2050 and the federal government's mandate that all new light-duty vehicles sold be zero-emission by 2035, the demand for robust EV infrastructure has never been more pressing.

As of early 2023, electric vehicle adoption in the Maritime provinces has been steadily increasing, with Nova Scotia seeing a 40% year-over-year growth in EV registrations. This growth trajectory necessitates comprehensive infrastructure planning that addresses our region's specific geographic, climatic, and electrical grid considerations. From the urban centres of Halifax and Moncton to the rural communities throughout Cumberland County and beyond, engineering professionals must develop solutions that serve diverse populations and driving patterns.

Technical Requirements for EV Charging Infrastructure

Effective EV infrastructure planning begins with understanding the technical specifications of charging equipment and the electrical systems required to support them. Charging stations are categorised into three primary levels, each with distinct power requirements and use cases:

Level 1 Charging

Level 1 charging utilises standard 120-volt AC outlets, delivering approximately 1.4 to 1.9 kilowatts of power. This translates to roughly 5 to 8 kilometres of range per hour of charging. While Level 1 charging requires minimal infrastructure investment, it is typically suitable only for residential applications where vehicles remain parked for extended periods. For commercial and public installations in Nova Scotia, Level 1 charging alone is generally insufficient to meet user expectations.

Level 2 Charging

Level 2 charging operates on 208-240 volt AC circuits, providing 7.2 to 19.2 kilowatts of power depending on the amperage configuration. Most Level 2 installations in Atlantic Canada utilise 40-amp circuits delivering approximately 9.6 kilowatts, which provides 30 to 50 kilometres of range per hour. These stations are ideal for:

  • Workplace charging installations where employees park for 4-8 hours

  • Multi-unit residential buildings requiring overnight charging solutions

  • Municipal parking facilities in downtown cores

  • Retail locations where customers typically spend 1-3 hours

  • Hotels and accommodations throughout the Maritimes

Level 3 DC Fast Charging

DC fast chargers represent the highest tier of charging infrastructure, delivering 50 to 350 kilowatts of direct current power. These stations can provide 100 to 300 kilometres of range in just 15 to 30 minutes, making them essential for highway corridors and long-distance travel. For Atlantic Canada, strategic placement of DC fast chargers along the Trans-Canada Highway and major provincial routes is critical to enabling intercity and interprovincial EV travel.

Site Assessment and Electrical System Analysis

Proper site assessment forms the foundation of any successful EV infrastructure project. Engineering professionals must evaluate multiple factors to ensure installations meet both current demands and future expansion requirements.

Electrical Capacity Evaluation

Before any charging infrastructure can be installed, a thorough analysis of the existing electrical service is essential. This assessment should include:

  • Review of current electrical panel capacity and available amperage

  • Load calculation analysis to determine existing demand patterns

  • Transformer capacity assessment, particularly for commercial installations

  • Utility coordination with Nova Scotia Power or NB Power regarding service upgrades

  • Evaluation of voltage drop calculations for longer cable runs

For many commercial properties in Atlantic Canada, existing electrical infrastructure may require significant upgrades to accommodate EV charging loads. A typical DC fast charging installation requiring 150 kilowatts of power may necessitate a dedicated transformer and new service entrance, representing a substantial capital investment that must be factored into project budgets.

Physical Site Considerations

The Maritime climate presents specific challenges for EV infrastructure planning. Engineering designs must account for:

  • Freeze-thaw cycles affecting cable routing and conduit integrity

  • Snow accumulation and ice management around charging stations

  • Salt spray exposure in coastal installations throughout Nova Scotia

  • Adequate drainage to prevent water pooling near electrical equipment

  • Wind loading considerations for overhead canopy structures

Ground-mounted equipment in Cumberland County and surrounding areas must be installed with appropriate frost protection, typically requiring foundations extending 1.2 to 1.5 metres below grade to prevent heaving. Cable routing should utilise rigid conduit rated for direct burial applications, with proper expansion joints to accommodate thermal movement.

Grid Integration and Load Management Strategies

The integration of significant EV charging loads into Nova Scotia's electrical grid requires sophisticated planning and load management strategies. As EV adoption increases, unmanaged charging could create peak demand challenges that strain local distribution infrastructure.

Demand Response and Smart Charging

Modern EV charging systems can incorporate demand response capabilities that allow charging loads to be shifted or curtailed during peak grid demand periods. For Atlantic Canada, where winter heating loads already create significant evening peaks, smart charging strategies can help flatten demand curves and reduce infrastructure investment requirements. Key features include:

  • Time-of-use rate integration to encourage off-peak charging

  • Load balancing across multiple charging stations

  • Utility signal response for grid stabilisation

  • User notification systems for managed charging events

On-Site Generation and Storage

Some installations may benefit from on-site renewable generation and battery storage systems. Nova Scotia's strong wind resources and improving solar economics make hybrid installations increasingly viable. A well-designed system might combine 50 to 100 kilowatts of solar generation with battery storage to reduce peak demand charges and provide backup power during grid outages—a particular concern in rural Maritime communities subject to storm-related power interruptions.

Regulatory Framework and Permitting Requirements

EV infrastructure projects in Nova Scotia must navigate a complex regulatory landscape involving multiple jurisdictions and approval processes. Understanding these requirements early in the planning process is essential for project success.

Electrical Permits and Inspections

All EV charging installations require electrical permits issued by the Nova Scotia Department of Labour and Advanced Education. Installations must comply with the Canadian Electrical Code (CEC) and any local amendments. Key code considerations include:

  • Section 86 requirements specific to electric vehicle supply equipment

  • Branch circuit sizing and overcurrent protection

  • Equipment grounding and bonding requirements

  • Accessibility provisions under barrier-free design standards

  • Signage and safety marking requirements

Municipal Approvals

Depending on project scope and location, municipal development permits or site plan approvals may be required. Municipalities throughout Atlantic Canada are increasingly developing specific policies for EV infrastructure, and early engagement with planning departments can streamline the approval process. In Amherst and other Cumberland County communities, considerations may include heritage district requirements, parking bylaw compliance, and site lighting standards.

Utility Interconnection

Larger installations, particularly those involving DC fast charging or significant service upgrades, require coordination with the local utility. Nova Scotia Power's interconnection process includes engineering review, system impact assessment, and coordination of service upgrades. Projects requiring transformer installations or distribution system modifications may face lead times of 6 to 12 months, making early utility engagement critical for project scheduling.

Financial Considerations and Incentive Programs

The economics of EV infrastructure investment are influenced by both project costs and available incentive programs. Engineering professionals should help clients understand the full financial picture to inform decision-making.

Capital Cost Factors

Total project costs vary significantly based on installation complexity and site conditions. Typical cost ranges for Atlantic Canada installations include:

  • Level 2 station equipment: $2,500 to $7,500 per unit

  • Level 2 installation costs: $3,000 to $15,000 depending on electrical service requirements

  • DC fast charger equipment: $25,000 to $150,000 depending on power level

  • DC fast charger installation: $20,000 to $100,000 including civil and electrical work

  • Service upgrade costs: highly variable based on utility requirements

Available Incentives

Several programs can offset EV infrastructure costs for Atlantic Canadian projects. Natural Resources Canada's Zero Emission Vehicle Infrastructure Program (ZEVIP) provides funding for public and workplace charging installations, with contribution levels up to 50% of eligible costs for certain project types. Provincial programs and utility incentives may provide additional support, though program availability and terms change frequently.

Operational Economics

Revenue potential from public charging stations depends on utilisation rates, pricing strategies, and electricity costs. With Nova Scotia's average commercial electricity rate, DC fast charging stations typically require 15 to 20 charging sessions per day to achieve reasonable returns on investment. Lower-powered Level 2 installations may be better suited to amenity or workplace applications where direct revenue generation is not the primary objective.

Future-Proofing Your EV Infrastructure Investment

Given the rapid pace of EV technology evolution, infrastructure investments must account for future growth and changing requirements. Thoughtful planning today can prevent costly retrofits tomorrow.

Electrical Infrastructure Oversizing

When upgrading electrical service or installing new distribution equipment, consider sizing infrastructure for anticipated future loads rather than immediate requirements. Installing conduit and pull boxes for future cable runs during initial construction can reduce future installation costs by 50% or more. Similarly, specifying switchgear with space for additional breakers facilitates future expansion without equipment replacement.

Technology Evolution Considerations

The EV charging industry continues to evolve rapidly, with new connector standards, higher power levels, and advanced features emerging regularly. Design decisions should favour flexibility where possible, including:

  • Modular equipment platforms that support future upgrades

  • Network connectivity for over-the-air software updates

  • Adequate space for equipment replacement or addition

  • Cable management systems that accommodate multiple vehicle positions

Vehicle-to-Grid Readiness

Emerging vehicle-to-grid (V2G) technology will enable EVs to provide power back to buildings or the electrical grid during peak demand periods. While V2G-capable equipment is not yet widely available in Canada, designing infrastructure with bidirectional power flow in mind can position facilities to take advantage of this technology as it matures.

Partner with Sangster Engineering Ltd. for Your EV Infrastructure Projects

Planning and implementing electric vehicle charging infrastructure requires expertise across multiple engineering disciplines, from electrical system design to site development and regulatory compliance. As Atlantic Canada accelerates its transition to electric mobility, having an experienced engineering partner is essential for project success.

Sangster Engineering Ltd. brings comprehensive professional engineering expertise to EV infrastructure projects throughout Nova Scotia and the Maritime provinces. Our team understands the unique challenges of our regional context, from climate considerations to utility coordination and local permitting requirements. Whether you're planning a single workplace charging station or a multi-site network of DC fast chargers, we provide the technical analysis, design services, and project support needed to deliver successful installations.

Contact Sangster Engineering Ltd. today to discuss your electric vehicle infrastructure requirements and learn how our professional engineering services can support your project from concept through commissioning. Together, we can help build the charging network that Atlantic Canada needs for a sustainable transportation future.

Partner with Sangster Engineering

At Sangster Engineering Ltd. in Amherst, Nova Scotia, we bring decades of engineering experience to every project. Serving clients across Atlantic Canada and beyond.

Contact us today to discuss your engineering needs.

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